Brushes are pretty simple, a bunch of flexible fibers sticking out of something stiff. They don’t seem to have a lot of moving parts, but this simplicity is what makes them vulnerable to competition. It’s not a surprise that Chinese manufacturers have grabbed a significant share of the U.S. brush market, but several hundred small U.S. brush factories are still hanging on, using three strategies to do so.
Among the strategies used by small brush factories is to focus on quality. They also seek out niche markets and use innovative production methods. In addition, they try to develop and market products that are environmentally friendly. These efforts can be very successful and allow these manufacturers to survive in a tough economy.
One such manufacturer is the Brush Electrical Machines of Loughborough, England. The company produces a line of electrical generators, including a brushless alternator that uses an air compressor to generate power. The machine’s brushless design is more energy-efficient than traditional generators. Its generator can be installed on a variety of vehicles, including cars and bicycles.
The other strategy that some brush manufacturers are employing is to diversify their product lines. By offering a wide range of brushes, manufacturers can appeal to a larger customer base and increase their revenue streams. This is especially important for small, family-owned businesses. Another strategy is to sell their products overseas. This can be difficult because of the cost of shipping and customs.
For those looking for an innovative way to produce brushes, there is the STAR R32, which is a high-output machine that allows for the production of a variety of types. This machine has 5 axes of movement run by brushless servo motors and has a wide selection of specific tooling and accessories. It can produce a variety of shapes and sizes, including those that are twisted in wire.
A common fault that can cause sparking is a defective armature. This condition may be apparent in the form of unequal sparking on different holders or a burned spot on the commutator. The problem can be corrected by testing the armature with an ammeter and replacing it if necessary.
Borghi of Castelfranco Emilia, Italy has been in business since 1948 and has developed into a global leader in staple-set, anchor-set, and twisted-in-wire brush manufacturing machines. It also has technical support subsidiaries in Spain, China, India, and the United States. Contact them for more information about their machinery. They also offer a variety of linear trimming and flagging machines that can be used in conjunction with their staple-set machines. This can help increase productivity and efficiency. They can also offer training to operators. This can help them get the most out of their machines. This can also help them meet customer demands and ensure the highest quality of production. The company has been in the industry for decades and is well-known for its high-quality machinery and dedicated customer service. Its customers include many major corporations and small businesses, as well as numerous government agencies. brush machine factory